Greene Fire recently undertook rigorous testing of our Next Generation MK2.1 FireMaster FZ Bushfire Shutter at CSIRO’s North Ryde Fire Testing Laboratories under AS 1530.8.2 - BAL-FZ Simulated Bushfire Attack conditions. This demanding standard replicates the most extreme bushfire conditions, classified as BAL-FZ (Flame Zone) the highest possible risk level, where buildings are directly exposed to intense heat and flame from a potential fire front for 30 minutes, followed by a detailed 60 minute observation period.

The results provided the next step in engineering required to evolve our MK2.1 FireMaster FZ product to meet and far exceed the BAL-FZ threshold.

Every test, every prototype, and every refinement moves us closer to delivering updated market-leading bushfire protection. Our continued partnership with CSIRO and our investment in proprietary materials, such as the newly developed EFP BF shutter fabric, demonstrate our unwavering commitment to product performance and compliance in Australia's most demanding environments.

We are now further advancing the MK2.1 FireMaster FZ Shutter, taking the data from this test and using it to optimise the system’s resilience in real flame-zone conditions.

What does this mean for the FireMaster FZ Bushfire Shutter Certification?

• Further update to recent AS1530.8.2 testing with CSIRO Infrastructure Technologies Sydney NSW: The Greene Fire BAL-FZ Bushfire Shutter MK2.1 technical updates have now been approved for assessment to BAL-FZ rating.
• Pre-production has now commenced utilising the newly developed EFP BF Bushfire Fabric as the basis for all Greene Fire BAL-FZ Bushfire Shutters, providing unmatched technical performance to the BAL-FZ product range
• Greene Fire BAL FZ Bushfire Shutter MK2.1 is now available with both internal or external 230v motors w/remote control or wireless operation, as well as our external gear drive or pulley type manual operators.

Why BAL-FZ Matters

As rebuilding continues across bushfire-prone areas, BAL (Bushfire Attack Level) ratings determine the construction requirements for safety and compliance. BAL–FZ represents extreme risk, and solutions certified to this standard are critical for safeguarding properties on the bushfire frontline.

This test is a vital step in Greene Fire’s broader mission: to push past compliance and create bushfire protection systems that set new benchmarks for performance, safety, and innovation.

Thank You to CSIRO

We extend our thanks to the team at CSIRO Fire Testing Labs - Peter Gordon, Glenn Williams and Juan Baena Vargas - for their continued collaboration and expertise.

Greene Fire is proud to share the results of a successful two-day testing program with Resolute Testing Laboratories in Lawnton, QLD, where we conducted AS 1530.7-2007 smoke control testing on two of our core products - the Aluflam AF70 Door and the FireMaster Fire Curtain.

These rigorous ambient and medium temperature air-leakage tests are part of the broader industry shift toward performance-based solutions for smoke control, providing quantifiable data that demonstrates a product’s effectiveness in limiting the spread of smoke through protected openings. The testing was carried out in accordance with AS 1530.7, which assesses smoke leakage under controlled pressure and temperature conditions, using air as a proxy for real smoke to simulate the dynamics of smoke migration during a fire event.

We’re pleased to report that both the FireMaster Fire Curtain - constructed with our standard EFP A1 fabric for up to (240mins.) of fire resistance - and the Aluflam AF70 Door (60min.) - fitted with standard hardware, 14mm Contraflam Lite FR glass, and profile-filled frame - delivered excellent results.

Each assembly successfully met the stringent air and smoke permeability thresholds set out in the standard, confirming compliance with AS 1530.7 and offering robust assurance of performance for both ambient and elevated temperature conditions.

This test also reinforces Greene Fire’s commitment to innovation in smoke and fire protection, with products that not only meet but exceed current building code requirements.

Our fire doors and curtains are not just passive elements in a fire strategy - they’re engineered solutions that respond to real-world challenges, allowing architects and specifiers to choose systems with validated, measurable smoke control capability.

We extend our thanks to the team at Resolute Testing Laboratories for hosting us and facilitating another professional and informative testing process.

At Greene Fire, we’re not just fire-rated - we’re performance-proven.

Since its founding, Greene Fire has been at the forefront of fire protection innovation, offering industry-leading solutions to ensure safety and compliance in diverse architectural applications. With a steadfast commitment to quality and innovation, Greene Fire has become a trusted partner in developing bespoke fire protection systems for residential and commercial projects. Recognising the need to enhance its design capabilities, Greene Fire has adopted the SOLIDWORKS platform, revolutionising its design and development processes.

Greene Fire recognised that design in the manufacturing industry is evolving rapidly, with increasing demands for precision, speed, and sustainability. Meeting these challenges requires advanced tools capable of streamlining design processes while maintaining rigorous safety and regulatory standards.

Greene Fire faced these industry-wide challenges head-on by integrating SOLIDWORKS into its operations. The platform has provided a comprehensive solution to accelerate project timelines, improve design accuracy, and deliver unparalleled safety and performance in its products.

Leveraging SOLIDWORKS for Superior Results

Greene Fire’s integration of SOLIDWORKS into its design and manufacturing operations has been transformative, enabling the company to achieve remarkable improvements in efficiency, collaboration, and sustainability. The software has become a cornerstone of Greene Fire’s commitment to delivering innovative, high-quality fire protection solutions tailored to the unique requirements of its clients.

One of the most significant benefits of adopting SOLIDWORKS is the drastic reduction in design timelines. Previously, developing complex fire protection systems, particularly those customised for unique architectural needs, could take several weeks. These designs often relied on collaboration with experts from multiple countries, adding complexity to the process. With SOLIDWORKS, Greene Fire has successfully cut its design cycles by 50%. This acceleration allows the team to finalise intricate projects in a fraction of the time, meeting tight deadlines and responding to client demands almost immediately.

In addition to improving speed, SOLIDWORKS has revolutionised how different departments within Greene Fire collaborate. The software’s seamless integration ensures that every stage of a project, from initial design and 3D modelling to manufacturing - is aligned. This integration eliminates common communication bottlenecks that can arise when transitioning between departments, creating a streamlined workflow that fosters teamwork. Design teams, project managers, and engineers can now work in unison, reducing errors and ensuring that projects are delivered on time and within budget. This cohesive approach not only improves operational efficiency but also enhances the overall quality and reliability of the final product.

With sustainability being a core value at Greene Fire, SOLIDWORKS plays a pivotal role in supporting the company’s environmental goals. The software’s advanced tools for material optimisation enable the team to reduce waste without compromising product integrity. By carefully analysing material requirements and minimising excess, Greene Fire ensures that its operations align with sustainable practices.

Another standout feature of SOLIDWORKS is its capability to reuse and adapt previous designs for new projects. This functionality significantly reduces the time and resources required for product development. Rather than starting from scratch, Greene Fire can leverage proven designs, customising them to meet specific client requirements. This method ensures consistency and reliability while accelerating innovation. The ability to build upon a strong foundation of past work allows the team to focus on refining and enhancing their solutions, driving continuous improvement across all projects.

Overall, SOLIDWORKS has been instrumental in Greene Fire’s ability to maintain its leadership in the fire protection industry. By enabling faster design cycles, fostering seamless collaboration, optimising material usage, and accelerating innovation, the software has empowered the company to deliver superior results while staying true to its values of quality, sustainability, and customer satisfaction.

A Testament to Innovation and Excellence

Clinton Greene, the founder of Greene Fire, underscores the transformative impact of SOLIDWORKS: “Our adoption of SOLIDWORKS has fundamentally changed how we approach design and manufacturing. The platform empowers our team to explore innovative ideas and deliver high-quality solutions that meet the demands of modern construction”.

The Research and Development (R&D) team at Greene Fire has particularly benefited from SOLIDWORKS’ capabilities. The ability to conduct comprehensive designs has accelerated the team’s ability to innovate. Greene Fire’s R&D efforts are now leading the industry in developing compliant solutions.

With SOLIDWORKS at the core of its operations, Greene Fire is well-positioned to lead the fire protection industry into the future. By embracing cutting-edge technology, Greene Fire not only meets the demands of today’s construction challenges but also anticipates the needs of tomorrow.